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In ultra-thin pipeline endoscopy, precision micro-component inspection, minimally invasive medical device integration, and micro-instrument built-in imaging, imaging system selection faces an extreme physical threshold: the probe diameter must be less than 2mm, often as low as 1.5mm to enter micro-catheters, microfluidic channels, or MEMS cavities. When conventional endoscopes are simply too large to enter, a module based on the OCHFA10 Camera Module with a diameter of just 1.5mm, ultra-wide angle, separate design, and USB UVC driver-free operation becomes a critical solution for breaking through extreme-space inspection barriers. This article provides a clear selection framework from five dimensions—physical size, optical performance, interface protocol, structural design, and typical applications—while incorporating key terms such as endoscope camera module, OCHFA10 Camera Module, usb endoscope camera, HD Camera Module, UVC Camera Module, Ultra Wide Angle Camera Module, and CMOS Camera Module to help you precisely match micro-space precision inspection needs.
First step: Precisely measure the minimum inner diameter and bend radius of the target channel.
The probe diameter is only 1.5mm, representing an extreme miniaturization design among endoscope camera module products. Engineering significance:
Easily accesses micro-catheters, microfluidic channels, precision mechanism gaps, and natural body orifices with inner diameter ≥1.6mm, covering most “sub-millimeter” narrow spaces in medical, electronics, and micromachinery fields.
Compared to probes of 2mm or larger, 1.5mm extends the detectable range downward by 0.5mm—a seemingly small difference that determines whether a 1.8mm medical puncture needle or 1.7mm fiber optic catheter can be entered.
The separate design (front end connected to rear circuit via flexible cable) makes the front end extremely small and light, facilitating navigation through tortuous paths, while the rear circuit can be placed away from the inspection area in a handheld device or fixed station.
When selecting, verify: Is the channel inner diameter ≥1.6mm? For sharp 90° bends, evaluate the probe’s rigid section length (typically 3-5mm) and the flexible cable’s bend radius. The module supports custom cable length for different inspection depths.
Second step: Confirm working distance, field coverage, and detail resolution requirements.
This module incorporates the OCHFA10 Camera Module based on CMOS Camera Module technology, outputting 700×700 resolution (approximately 0.5MP), making it a lightweight member of the HD Camera Module family. Its Ultra Wide Angle Camera Module characteristic provides an ultra-wide field of view. Key optical parameters:
The ultra-wide angle achieves extreme field expansion within a 1.5mm diameter, covering a large area at typical working distances of 5-20mm, capturing the entire cross-section of a micro-hole or small pad area in a single frame, effectively reducing probe movement and blind spots.
700×700 resolution is sufficient to clearly reveal 0.05mm-level micro-scratches, foreign objects, solder joint morphology, and micro-structural features, meeting precision manufacturing and medical diagnostic needs.
As a practical HD Camera Module, this module balances pixel count and transmission efficiency, with moderate data volume suitable for stable USB2.0 transmission.
When selecting, assess: If ultra-fine defects below 0.01mm need identification, consider higher resolution solutions (e.g., 1080P), but weigh bandwidth and cost; for most qualitative micro-space inspection tasks, 700×700 provides ample detail.
Third step: Evaluate host platform compatibility and development efficiency.
This module uses a Micro USB-5P interface, incorporates the standard UVC Camera Module protocol, and supports usb endoscope camera plug-and-play without driver installation. Key advantages:
Cross-platform compatibility: Automatically recognized by Windows, Linux, Android (with OTG), macOS, etc., allowing direct connection to laptops, tablets, or industrial PCs during field inspections.
Zero driver development: Significantly shortens time-to-market, ideal for medical or inspection equipment manufacturers needing rapid iteration.
The separate design’s rear circuit directly outputs via USB, simplifying overall device design.
As a standardized usb endoscope camera, verify that the target host’s USB port provides adequate power (5V/500mA is sufficient); for long-distance transmission (>5m), use active USB extension cables. The module does not include built-in LED illumination; for complete darkness, external micro-LED fill light (via reserved pins on the separate interface) will be needed.
Fourth step: Assess installation space and probe routing paths.
The module uses a separate structure, with the optical front end connected to the rear circuit via a flexible cable. Engineering value:
The front end is only 1.5mm diameter, allowing passage through extremely narrow channels and sharp bends; the rear circuit can be placed in a handgrip or control box for ergonomic handling.
Cable length and diameter are customizable to suit different inspection depths and routing requirements.
Ideal for integration into micro-robots, handheld endoscopes, precision instruments, and other devices with strict front-end size constraints.
Note: The base version is not waterproof. For wet or liquid-contact applications, consult about custom IP67 Waterproof versions; for dry, clean environments, no special protection is needed.
Application Scenario | Recommended Configuration | Selection Rationale |
|---|---|---|
Ultra-thin pipe (Φ≥1.6mm) inner wall defect inspection | 1.5mm probe + long flexible cable | 1.5mm extreme diameter enters micro-channels; ultra-wide angle covers circumference; 700×700 clearly shows cracks |
Precision chip bottom solder joint / micro-structure observation | External ring light + fixed stand | OCHFA10 Camera Module high sensitivity with external lighting; HD Camera Module resolution meets quality needs |
Minimally invasive surgical instrument embedded imaging | Disposable sheath + bendable cable | Separate lightweight design; UVC Camera Module direct to display terminal; low latency real-time guidance |
Portable micro-hole detector (aerospace/automotive) | Battery power + USB OTG to tablet | usb endoscope camera plug-and-play; Ultra Wide Angle reduces probe movement, improving efficiency |
Cultural relic micro-area / crack interior inspection | Long cable + adjustable LED fill light | 1.5mm enters tiny cracks; CMOS Camera Module low power suitable for extended use |
The core value of the 1.5mm OCHFA10 ultra-wide-angle separate USB endoscope module lies in combining the extreme miniaturization of the OCHFA10 Camera Module, the wide coverage of the Ultra Wide Angle Camera Module, the plug-and-play convenience of the UVC Camera Module, the cross-platform compatibility of the usb endoscope camera, and the clear image quality of the HD Camera Module—providing a cost-effective, high-reliability vision solution for ultra-thin pipelines, precision micro-components, minimally invasive instruments, and micro-instruments. When selecting, prioritize three questions:
How narrow is the space? If channel inner diameter ≥1.6mm, the 1.5mm probe fits; if smaller, custom an even smaller diameter (feasibility depends on sensor limits).
Is ultra-wide angle needed? Ultra-wide angle greatly reduces movement, ideal for deep holes or cavities requiring single-pass coverage; for localized detail, a regular field of view may reduce edge distortion.
How to connect to the host? Standard USB directly connects to computers, tablets, embedded boards; for wireless, add an external USB-to-WiFi module.
As a manufacturer with over 30 years of optical imaging experience, SincereFirst not only supplies standard endoscope camera module products but also customizes probe diameter, cable length, LED illumination, and protection ratings according to your micro-inspection scenario. We recommend obtaining engineering samples before mass production and conducting accessibility, image clarity, and UVC compatibility tests in real micro-pipes or cavities to ensure your selection is both scientifically sound and forward-looking.