Analysis of the Impact of the Length of the Steel Shell for Endoscope Camera Module on Practical Applications
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Analysis of the Impact of the Length of the Steel Shell for Endoscope Camera Module on Practical Applications

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In pipeline inspection scenarios, the endoscope camera module is a core device for visualizing internal defects. As an "extension and protective structure" of the lens, the length of the module's steel shell directly affects the inspection range, operational flexibility, and environmental adaptability. Based on the OV9734 6mm diameter LED pipeline inspection side-view endoscope camera module (equipped with a 25mm steel shell as standard, supporting replacement with a 200mm steel shell), this article systematically analyzes the specific impact of steel shell length on practical use by combining the actual application environments of pipeline inspection (such as pipeline length, curvature, and space constraints), providing references for selection in different scenarios.

2. Core Functional Positioning of the Endoscope Module Steel Shell

In pipeline inspection, the steel shell is not merely an "extended component" but undertakes three key roles:
  1. Mechanical Support and Protection: It protects the lens and internal circuits from friction and scratches on the inner wall of the pipeline (especially for rusty or burr-covered metal pipelines), preventing the module from malfunctioning due to physical damage;

  1. Precise Insertion Guidance: Through its rigid structure, the steel shell ensures the lens can extend stably along the pipeline axis, avoiding "deviation" or "jamming" caused by the module's flexibility and ensuring the stability of side-view imaging;

  1. Inspection Range Extension: The length of the steel shell directly determines the effective inspection distance of the module when inserted into the pipeline at one time, affecting inspection efficiency.

3. Practical Impact of the 25mm Short Steel Shell on Pipeline Inspection

Combined with typical pipeline inspection scenarios, the advantages and limitations of the 25mm steel shell are mainly reflected in the following aspects:

1. Suitable Scenarios: Short-distance, Multi-bend, and Narrow-space Pipelines

  • Household/Small Industrial Short Pipelines: Such as 10-50mm diameter civil water supply pipes and hydraulic branch pipes of small equipment (usually <1m in length). These pipelines have compact spaces and may have 90° bends or multi-segment curved structures. The "low rigidity" of the 25mm short steel shell gives it excellent operational flexibility — inspectors can slightly adjust the module angle to allow the lens to pass through curved sections easily, avoiding "rigid jamming" caused by excessively long steel shells;

  • Inspection Near Pipeline Interfaces/Valves: In "local narrow spaces" such as pipeline interfaces and valve chambers, the short length of the 25mm steel shell reduces the interference of "redundant length" on the inspection perspective. Especially when combined with the module's 95° side-view wide angle, it can more accurately focus on key parts such as interface sealing surfaces and valve cores, avoiding lens deviation caused by collisions between the steel shell and the pipeline inner wall.

2. Practical Advantages in Use

  • High Control Efficiency: The short steel shell is lightweight (approximately 1-2g). When inspectors hold or fix the equipment, they can quickly adjust the insertion depth and angle without additional "push assist tools";

  • Low Failure Rate: The short steel shell bears force more evenly. During repeated insertion and extraction, it is less likely to cause loose connections between the steel shell and the module body due to "excessive torque", reducing equipment maintenance frequency.

3. Limitation: Low Efficiency in Long-distance Pipeline Inspection

When used for inspecting straight pipelines longer than 1.5m, the 25mm steel shell requires repeated extraction, equipment position adjustment, and re-insertion, leading to inspection interruptions. For example, when inspecting a 10m-long industrial gas pipe, the equipment needs to be moved at least 5 times, which not only prolongs inspection time but also may miss defects in the middle section due to repeated positioning deviations.

4. Practical Impact of the 200mm Long Steel Shell on Pipeline Inspection

The design core of the 200mm steel shell is "extending the inspection range", and its impact is mainly adapted to medium-to-long-distance, low-curvature pipeline scenarios:

1. Suitable Scenarios: Medium-to-long Straight Pipelines and Deep-cavity Pipelines

  • Industrial Long Pipelines: Such as 1-5m long metal hydraulic pipes and chemical transmission pipes (6-50mm in diameter, with few bent sections). These pipelines require covering a larger inspection range at one time to improve efficiency. The 200mm steel shell can increase the single insertion depth of the lens by 8 times compared with the 25mm version. For example, when inspecting a 3m-long pipeline, only 1-2 equipment positioning are needed to cover the entire length, avoiding efficiency loss caused by frequent equipment movement;

  • Inlet Section of Deep-cavity Pipelines: Some pipelines have a structure of "narrow inlet and deep interior". The 200mm steel shell can pass through the narrow inlet and extend directly to the deep interior without disassembling the equipment shell, if a 25mm steel shell is used, the shell may need to be disassembled due to insufficient insertion depth, increasing inspection costs.

2. Practical Advantages in Use

  • Wide Inspection Range: It significantly reduces the number of equipment movements, especially suitable for scenarios where "frequent operations are inconvenient" (such as inspections of high-altitude pipelines and wellheads of buried pipelines);

  • Stronger Stability: The long steel shell has higher rigidity. In pipelines with small diameters, it can reduce image shaking caused by "pipeline air flow/liquid disturbance" of the lens, improving the clarity of side-view imaging.

3. Limitation: Poor Adaptability to Curved Pipelines

For pipelines with high curvature, the "high rigidity" of the 200mm long steel shell becomes a drawback: first, it is difficult to pass through small-curvature bent sections and may get stuck in the bent pipes, preventing the module from extending deeply; second, forced pushing may cause deformation of the steel shell and even scratch the pipeline inner wall. At the same time, adjusting the lens angle becomes more difficult, easily resulting in "side-view blind spots".

5. Basis for Selecting Steel Shell Length in Practical Applications

Combined with the environmental characteristics of pipeline inspection, the selection of steel shell length must follow the principle of "scenario matching", with three core reference dimensions:
  1. Pipeline Length: For short pipelines ≤1m or local inspections, the 25mm steel shell is preferred; for medium-to-long straight pipelines of 1-5m, the 200mm steel shell is preferred;

  1. Pipeline Curvature: For "multi-bend pipelines" with more than 2 bent sections and a curvature radius <50mm, the 25mm steel shell must be selected; for "low-bend pipelines" with ≤1 bent section and a curvature radius ≥100mm, the 200mm steel shell can be selected;

  1. Operating Space: If the equipment can be moved frequently and the operating space is sufficient, the 25mm steel shell is more flexible; if the operating space is limited, the 200mm steel shell can reduce the number of movements and improve safety.

6. Conclusion

The "replaceable 25mm/200mm steel shell" design of the OV9734 side-view endoscope camera module is essentially an adaptive solution for the "diverse environments" of pipeline inspection: the 25mm short steel shell focuses on "flexibility" to meet the precise inspection needs of short-distance, multi-bend pipelines; the 200mm long steel shell focuses on "range" to satisfy the efficient inspection needs of medium-to-long straight pipelines. In practical use, comprehensive selection based on pipeline length, curvature, and operating space is necessary to maximize the advantages of the module's side-view wide angle and achieve accurate and efficient detection of pipeline defects.

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